Production Cost Report | Chemicals

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Petroleum Jelly Production Cost Breakup from Crude Oil

Details: Germany - based plant Q1 2025  | From $2374 USD

This report provides an extensive cost evaluation of Petroleum Jelly production from crude oil. The manufacturing process of Petroleum Jelly starts with the extraction of crude oil, followed by distillation to separate heavier fractions, such as paraffin waxes, which are the main ingredient for petroleum jelly. Paraffin waxes are collected lower down as they require higher vaporization temperatures. The process is followed by vacuum distillation to refine these components further while preventing thermal cracking. The process continues with de-oiling, where solvents remove oil content from slack wax and solvent extraction is used for additional impurity removal. The next step is hydro finishing, which then treats the wax with hydrogen to saturate hydrocarbons, followed by decolorization and deodorization. Finally, the final blending stage combines wax fractions to achieve the desired consistency before packaging the finished Petroleum Jelly.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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Included Content

Basic

Key Process Information

  • Raw Material and Product Specifications
  • Raw materials consumption
  • Process Flow Diagram

Capital Investment Analysis

  • Machinery Cost
  • Working capital

Conversion Cost Analysis

  • Utilities Consumption
  • Operating cost
  • Overheads
  • Financing Charges
  • GSA
  • Packaging

  • Online PDF Format
  • Updated with Q1 2025
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Included Content

Premium

Key Process Information

  • Raw Material and Product Specifications
  • Raw materials consumption
  • Process Flow Diagram

Capital Investment Analysis

  • Machinery Cost
  • Working capital

Conversion Cost Analysis

  • Utilities Consumption
  • Operating cost
  • Overheads
  • Financing Charges
  • GSA
  • Packaging

Variable Cost Breakdown

  • Raw Material Consumption with Prices
  • Utilities Consumption Breakdown
  • By-Product Credit
  • Labour charges breakdown

Investment Cost Breakdown

  • Land and Site Cost
  • Equipment Cost
  • Auxiliary Equipment Cost
  • Contingency
  • Engineering and Consulting Charges

  • Downloadable PDF Format
  • Updated with Q1 2025
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Included Content

Enterprise

Key Process Information

  • Raw Material and Product Specifications
  • Raw materials consumption
  • Process Flow Diagram

Variable Cost Breakdown

  • Raw Material Consumption with Prices
  • Utilities Consumption Breakdown
  • By-Product Credit
  • Labour charges breakdown

Investment Cost Breakdown

  • Land and Site Cost
  • Equipment Cost
  • Auxiliary Equipment Cost
  • Contingency
  • Engineering and Consulting Charges

Land and Site Cost Details

  • Land Cost
  • Development Charges

Construction Cost Details

  • Cost of Construction
  • Plant Building
  • Site Development Charges

Equipment Cost Breakdown

  • Breakdown of machinery cost by equipment
  • Auxiliary equiment cost
  • Piping
  • Electrical
  • Instrumentation

Dynamic Excel Cost Model

  • Dynamic Spreadsheet (unlocked)

  • Printable PDF Format (Optional)
  • Updated with Q1 2025
  • Technical Support
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