Sodium Ferrocyanide Production By Chemical Synthesis Route
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of sodium ferrocyanide production by chemical synthesis route. The preparation of sodium ferrocyanide begins with the chemical reaction among hydrogen cyanide, ferrous chloride and calcium hydroxide. It results in the production of a calcium salt i.e., Ca2[Fe(CN)6] • 11 H2O, as an intermediate. The intermediate obtained is further treated with sodium salt to generate the precipitates of calcium-sodium salt i.e., CaNa[Fe(CN)6]2, as a resultant. It is then retreated with sodium carbonate and yields sodium ferrocyanide as the end product.
Top Producers of Sodium Ferrocyanide
- Jinxi Meihua
- Ziguang Chemical
- GACL
- Kun Lun
- Chengxin Yongan
Feedstocks for Sodium Ferrocyanide
Sodium ferrocyanide is a sodium salt that is prepared by using ferrous sulfate, sodium cyanide, hydrogen cyanide, ferrous chloride and calcium hydroxide as some of its major feedstocks. The procurement of sodium ferrocyanide and its primary feedstocks is influenced by some of the prime factors, such as the availability of its feedstocks (including iron, sulfuric acid, sodium hydroxide, methane, ammonia, hydrochloric acid, used for the preparation of ferrous sulfate, sodium cyanide, hydrogen cyanide and ferrous chloride), stability in its supply chain, demand from the pharmaceutical and dyestuff sectors, etc. Additionally, other factors, including the production cost, extraction cost for iron metal (raw material), transportation and trade, market prices, activities in its upstream industries, logistics, and governmental policies, altogether impact its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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