Production Cost Report | Chemicals

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Sodium Oleate Production Cost Breakup By Neutralization Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report provides an extensive cost evaluation of sodium oleate production by neutralization reaction. The production process of sodium salt begins with the chemical reaction between flakes of sodium hydroxide and oleic acid. The reaction on heating results in the neutralization of oleic acid and leads to the production of sodium oleate salt as its final product.

Top Producers of Sodium Oleate

  • Stepan Company
  • Acme Chem
  • Jiayu Chemical
  • Libang Healthcare
  • Linghu Xinwang Chemical

Feedstocks for Sodium Oleate

Sodium oleate is a sodium salt that is prepared by using sodium hydroxide and oleic acid as its chief raw materials. The procurement of sodium oleate and its feedstocks is determined by some of the crucial factors, including its preparation cost, market prices, stability in the supply chain, demand from different industries (including pharmaceutical and cosmetics industries), transportation and trading activities, logistics, and more.

Other prominent factors such as the availability of its raw materials (such as sodium chloride, vegetable oil, etc.), economic and financial conditions, trading policies, governmental policies and activities in its upstream market, stability in its sales, etc., determine its procurement in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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