Production Cost Report | Chemicals

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Sodium Pyrophosphate Production Cost Breakup By Thermal Condensation Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of sodium pyrophosphate production by thermal condensation. The preparation is initiated by the chemical reaction between phosphoric acid and sodium carbonate. In this reaction, the two reactants, i.e., sodium carbonate and phosphoric acid, are reacted by heating at an elevated temperature of 220 °C (approx.)., which results in the condensation of the compounds and yields sodium pyrophosphate or tetrasodium pyrophosphate as the final product.

Top Producers of Sodium Pyrophosphate

  • Innophos
  • Haifa Group
  • Aarti Phosphates
  • Xuzhou Tianjia Food Chemical
  • Nippon Chemical Industrial

Feedstocks for Sodium Pyrophosphate

Sodium pyrophosphate or tetrasodium pyrophosphate is a common food additive that is prepared by using phosphoric acid and sodium carbonate as its major feedstocks. The procurement of sodium pyrophosphate and its feedstocks is majorly impacted by production cost, supply chain stability, variations in its market prices, and transportation influence its procurement process in the global market. Moreover, the availability of its raw materials (including limestone, soda ash, phosphorous rock, sulfuric acid, etc., for sodium carbonate and phosphoric acid), its demand in the food, chemical, and pharmaceutical industries, logistics, and trading activities altogether governs its procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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