Super Phosphate Production From Phosphate Rock
Production Cost Report | Agriculture, Farming and Commodity
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of super phosphate production from phosphate rock. The production of super phosphate or single super phosphate (SSP) is carried out by the chemical reaction between phosphate rock and sulfuric acid. Initially, the phosphate rock is ground finely to obtain the correct size of the rock particle for the reaction. The reaction takes place in a reactor carrying sulfuric acid and the phosphate rock particles, and then then left to rest in the granulation drums. It is then passed on through the screening process, where it is milled and screened in order to get the appropriate granules of super phosphate or single super phosphate as the final product.
Top Producers of Super Phosphate
- KRIBHCO
- Impact Fertilisers
- ArrMaz
- NBCL
- Triferto Fertilizers
Feedstock for Super Phosphate
Super phosphate is a granulated compound prepared by using phosphate rock and sulfuric acid as its major feedstock. The procurement of super phosphate or single super phosphate (SSP) is governed by different factors. Some of the prominent factors, such as the availability of its feedstocks (including sulfur and oxygen for the preparation of sulfuric acid that serves as a raw material for super phosphate) along with the extraction cost of phosphate rock for super phosphate production, etc., adds up to the factors influencing its procurement.
Moreover, other factors such as variations in the production cost and market prices, stability in the supply chain, logistics, distribution activities, and financial and governmental policies also determine its procurement globally. Similarly, its demand observed in the downstream industries (for agrochemical and crop production operations) governs its overall procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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