Thermo-Mechanically Treated Bar (TMT Bar) Production from Iron Ore, Limestone and Coal
Production Cost Report | Energy, Metals and Minerals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of thermos mechanically treated bar or TMT bar production from iron ore, limestone and coal. The preparation of TMT bars is initiated by the conversion of iron ore into steel. Initially, the mineral ore is processed with limestone and coking coal in a blast furnace to produce pig iron on heating. The molten pig iron is then treated with oxygen and refined to produce steel. The steel is then molded into bars through thermos-mechanical treatment to produce thermo-mechanically treated bars or TMT bars as the final product.
Top Producers of Thermo-Mechanically Treated Bars (TMT Bar)
- Arcelor Mittal Zenica
- Essar Steel
- Balkan Steel Engineering Ltd.
- HBIS Group
- TATA Steel
Feedstock for Thermo-Mechanically Treated Bars (TMT Bar)
Thermo-mechanically treated bars, or TMT bars, are metals produced by using iron ore, limestone, coking coal, and oxygen as their primary feedstock. The procurement of thermos-mechanically treated bars is majorly dependent upon various factors, including the availability of its feedstock (including iron ore, limestone, coking coal, etc.), extraction cost of iron ore (for pig iron that acts as an intermediate for TMT bar), along with the variation in its production cost, and market prices, etc. Other factors, including its demand in the construction and metal industries, also play a prominent role and influence its procurement. Moreover, factors such as supply, trade, transportation, and governmental regulation directly govern its procurement across various regions.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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