Production Cost Report | Chemicals

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Trisodium Phosphate Production Cost Breakup From Sodium Hydroxide

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of trisodium phosphate production from sodium hydroxide. The preparation process begins with the chemical reaction between sodium hydroxide and phosphoric acid. The reaction leads to the formation of a slurry containing trisodium phosphate. It is then solidified in granulators in order to obtain trisodium phosphate as the end product.

Top Producers of Trisodium Phosphate

  • Aditya Birla Chemicals
  • Mitsui Chemicals
  • Albright & Wilson
  • Chemfax
  • Merck KgaA

Feedstock for Trisodium Phosphate

Trisodium phosphate is a chemical compound, manufactured by using sodium hydroxide and phosphoric acid as its chief raw materials. There are different factors that directly influence procurement around the world. Some of the factors, including the availability of its raw materials (including sodium chloride, phosphate rock, sulfuric acid, etc., for phosphoric acid and sodium hydroxide preparation), along with the production cost of trisodium phosphate or TSP and logistics, etc. significantly control its procurement.

Additionally, factors such as the variations in its market prices, demand observed in the ceramic, chemical, and food industries for TSP, as well as the socioeconomic condition of the region, governmental policies, trade, and transportation activities altogether govern its procurement across the world.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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