Unsaturated Polyester Resin Production from Acid Anhydride (saturated or unsaturated) and Glycol
Production Cost Report | Chemicals
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Unsaturated Polyester Resin Production Cost Breakup from Acid Anhydride (saturated or unsaturated) and Glycol
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost modelling and production process of unsaturated polyester resin from the reaction of acid anhydride (saturated/unsaturated) and glycol, based on the subtype of unsaturated polyester resins. The general manufacturing process for unsaturated polyester resin begins with the preparation of raw materials, including selecting appropriate acid components (such as maleic anhydride, phthalic anhydride, isophthalic acid, terephthalic acid, or dicyclopentadiene) and glycols (such as monoethylene glycol, diethylene glycol, or propylene glycol).
These materials are charged into a reactor and heated to 150-220°C to facilitate the esterification reaction, producing water as a byproduct. Water is continuously removed to drive the reaction towards completion. Modifiers like DCPD can be added if required. Once the desired polymerization is achieved, the mixture is cooled and diluted with a monomer like styrene to reduce viscosity and aid in cross-linking during curing.
The resin is then filtered and stored under a nitrogen blanket to prevent premature polymerization. This flexible process can be adapted by varying the raw materials and conditions to produce different types of unsaturated polyester resins.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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