Zinc Pyrithione Production By Precipitation Reaction
Production Cost Report | Healthcare
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of zinc pyrithione production by precipitation reaction. The preparation of zinc pyrithione begine with the chemical reaction between 2-mercaptopyridine-N-Oxide with sodium hydroxide. The reaction results in the formation of sodium pyrithione as an intermediate. The intermediate is further reacted with zinc sulfate, which leads to the formation of precipitates of zinc pyrithione in the mixture, which, on filtration and purification, results in producing zinc pyrithione as the final product.
Top Producers of Zinc Pyrithione
- Lonza
- Vivimed (Clariant)
- Salicylates and Chemicals
- Shivam Industries
- Taicang liyuan chemical
Feedstock for Zinc Pyrithione
Zinc pyrithione is a compound synthesized by using 2-mercaptopyridine-N-oxide, sodium hydroxide, and zinc sulfate as its primary feedstock. There are different factors related to its market dynamics that directly govern its procurement on a global scale. Factors including the availability of its raw materials (such as 2-mercaptopyridine, sodium chloride, and sulfuric acid, etc., for 2-mercaptopyridine-N-oxide, sodium hydroxide, and zinc sulfate preparation) along with trade and distribution have a prominent impact on its procurement. Moreover, other factors, including the stability of its supply chain, variations in the market prices, production cost, demand in the cosmetics and chemical industries, and financial conditions, also determine its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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