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2-Chlorobenzoic Acid Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
2-Chlorobenzoic acid is an organic compound known as the strongest acid among its isomeric chlorobenzoic acids. It is used in the pharmaceutical industry as an intermediate in the synthesis of drugs like chlorpromazine and anti-inflammatory agents. Its derivatives show antimicrobial activity against bacteria like Escherichia coli and fungi such as Candida albicans. It is utilized in wastewater treatment as an antimicrobial agent as it disrupts bacterial enzymes and DNA processes to stop microbial growth. It is used in the dye and pigment industry as a raw material for manufacturing dyes, pigments, and color films because of its aromatic structure. It works as a preservative in adhesives and paints to improve their durability by preventing microbial degradation. It is utilized as a precursor for the synthesis of fungicides and other aromatic derivatives. It is also used in agriculture as a fungicide to protect crops from fungal infections.
The production of 2-chlorobenzoic acid is done via an oxidation reaction that uses chlorotoluene and potassium permanganate as the major feedstock. The fluctuation in the prices and availability of these raw materials affect its manufacturing.
The procurement of chlorotoluene is driven by various factors. The changes in its demand in downstream industries like agrochemicals, pharmaceuticals, dyes and pigments, polymers, and fragrances affect its availability. The prices and availability of its raw materials like toluene (the fluctuations in crude oil prices affect toluene procurement costs) impact its production costs. It has health risks while handling that require additional safety measures that increase its sourcing costs.
The sourcing of potassium permanganate (another major feedstock used in the manufacturing of 2-chlorobenzoic acid) is affected by its raw material availability, market demand, etc. The changes in costs and availability of its raw materials like manganese dioxide (availability and cost of manganese ore impact the procurement of manganese dioxide) and potassium hydroxide (potassium hydroxide production involves electrolysis that requires good amounts of electricity and changes in energy prices directly affect its production) affect its production costs. The changes in its demand in downstream industries like water treatment, pharmaceuticals, textiles, chemical manufacturing, aquaculture, etc., affect its availability.
The market for 2-chlorobenzoic acid is driven by its growing demand in the manufacturing of herbicides in agriculture. It provides efficient weed control and is used in the production of herbicides like chloro-s-triazine. Its utilization in the pharmaceutical sector for the synthesis of anti-inflammatory and antimicrobial drugs contributes to its market growth. The usage of advanced technology in its production improves its efficiency and expands its applications. In the Asia-Pacific region, its demand is driven by strong chemical and pharmaceutical industries, along with growth in the agriculture and personal care sectors. North America benefits from technological advancements in the pharmaceutical and agrochemical sectors, with innovations that contribute to the demand for high-purity chemicals. Europe focuses on sustainability, with an emphasis on eco-friendly production methods and research and development for specialized applications.
The CAPEX for 2-chlorogenic acid involves costs of glass-lined or stainless steel reactor vessels, dosing pumps, steam or hot oil jackets, and Nutsche filter or filter press. It also includes the costs of a crystallizer, tray dryer, vacuum dryer, or rotary dryer, along with a recrystallization tank, vacuum pumps, boilers, cooling towers, and instrumentation/control panels. Effluent Treatment Plant (ETP) for neutralizing and managing wastewater and sludge containing residual KMnO4 and MnO2 also comes under CAPEX. Its OPEX includes raw material costs, along with utilities like steam, cooling water, and electricity. It also includes labor, along with costs for routine maintenance, spare parts, waste handling and disposal, and regulatory compliance. The treatment and disposal of manganese-containing waste and its specialized handling also comes under OPEX.
This report comprises a thorough value chain evaluation for 2-chlorobenzoic Acid manufacturing and consists of an in-depth production cost analysis revolving around industrial 2-chlorobenzoic Acid manufacturing.
The manufacturing process of 2-chlorobenzoic Acid involves oxidation of 2-chlorotoluene. In this process, 2-chlorotoluene is oxidized using potassium permanganate as the oxidizing agent. This reaction converts the methyl group in 2-chlorotoluene into a carboxylic acid group. The reaction takes place under controlled conditions for better yield and purity. This oxidation reaction gives 2-chlorobenzoic acid as the final product.
2-Chlorobenzoic Acid has a molecular formula of C7H5ClO2 and a molecular weight of 156.57 g/mol. It is a white to off-white crystalline powder with a density of 1.544 g/cm³ at 20 degree Celsius. It has a melting point of 138–142 degree Celsius and a boiling point of 287 degree Celsius. It is soluble in water. It is the strongest acid among the isomeric chlorobenzoic acids and goes through different reactions like oxidation and chloride substitution. It converts into 2-aminobenzoic acid by replacing the chloride group with ammonia and also decarboxylates at high temperatures. All these physical and chemical properties make it useful in industrial and pharmaceutical applications.
2-Chlorobenzoic Acid Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this 2-Chlorobenzoic Acid manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to 2-Chlorobenzoic Acid manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for 2-Chlorobenzoic Acid and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the 2-Chlorobenzoic Acid manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for 2-Chlorobenzoic Acid.
Report Features | Details |
---|---|
Report Title | 2-Chlorobenzoic Acid Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, 2-Chlorobenzoic Acid Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global 2-Chlorobenzoic Acid Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 2-Chlorobenzoic Acid Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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