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Phenyl Ethyl Alcohol Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
Phenyl Ethyl Alcohol (PEA) is also known as 2-phenylethanol. It is an aromatic compound widely used across multiple industries due to its pleasant floral (rose-like) scent, antimicrobial properties, and low toxicity. It is widely used as an ingredient in manufacturing perfumes, colognes, and scented products to impart floral notes and enhance the overall scent profile due to its delicate, rose-like aroma. It is also utilized as a fragrance component and a preservative in the formulation of cosmetic and personal care products, including lotions, creams, body sprays, cleansers, toners, and moisturizers. It also finds its application as an antimicrobial preservative in nasal, ophthalmic, and otic preparations. It is also used as a flavoring agent in the food and beverage industry to impart floral sweetness to products like gelatin, candy, chewing gum, pudding, ice cream, and non-alcoholic beverages. PEA is often used as a fragrance and preservative in soaps, detergents, air fresheners, and other household cleaning products. It is also used as a flavor additive in manufacturing cigarettes and tobacco products to improve aroma and taste.
The feedstock involved in the production of Phenyl Ethyl Alcohol is Styrene Oxide. Styrene oxide is produced from styrene, which is a derivative of benzene and ethylene. Fluctuations in the availability of these raw materials significantly impact the production of styrene oxide. Advancements in production methods can lower costs and increase yield, which further influence sourcing decisions for styrene oxide. Tariffs, trade barriers, and logistical challenges like transportation costs and route availability also play an important role in shaping sourcing strategies for styrene oxide. The demand from downstream industries like plastics, pharmaceuticals, and cosmetics can also drive the production and sourcing strategies for styrene oxide. Fluctuations in these sectors can largely impact the demand for styrene oxide, which further affects its pricing.
The primary factor that drives the demand for Phenyl Ethyl Alcohol is its application as a fragrance component and preservative in perfumery, cosmetics, and pharmaceuticals, which also fuels its market growth. Its utilization as a fragrance ingredient in the production of perfumes, scents, air fresheners, soaps, and detergents significantly boosts its demand in the fragrances, perfumery, and household cleaning industries. Its usage as a fragrance component and preservative in various cosmetic formulations like toners, body sprays, and lotions further enhances its demand in the cosmetics and personal care industries. Its application as a preservative in nasal, otic, and ophthalmic formulations significantly contributes to its demand in the pharmaceutical industry. Its application as a flavoring agent to impart a subtle floral sweetness to a variety of food items like ice cream, candies, and non-alcoholic beverages also boosts its demand in the food and beverage industry. Its involvement as a flavor additive in the manufacturing of cigarettes and tobacco products to improve aroma and taste also promotes its demand in the tobacco industry.
Phenyl Ethyl Alcohol is industrially produced through chemical synthesis involving benzene and ethylene oxide. The availability of these raw materials significantly impacts PEA production. The supply of benzene is closely linked to the petroleum industry. Disruptions in the supply due to variations in oil prices or geopolitical tensions in oil-producing regions significantly impact procurement strategies. Regulatory standards affecting the use of Phenyl Ethyl Alcohol, especially in consumer products, also significantly impact industrial Phenyl Ethyl Alcohol procurement. Therefore, changes in regulations concerning synthetic chemicals in foods and cosmetics largely influence the market demand and procurement decisions for phenyl ethyl alcohol. Industries face growing pressure to cut environmental impact. For PEA, this may involve using greener production methods or sourcing sustainable raw materials. Consumer demand for eco-friendly products also plays an important role in shaping procurement strategies for PEA.
The capital expenditures (CAPEX) for manufacturing Phenyl Ethyl Alcohol primarily cover the setup costs of the production facilities. It involves expenditure related to the acquisition of land, infrastructure, and construction of the plant. CAPEX also covers machinery and equipment involved in the production like Jacketed Glass-Lined Reactor, High-Pressure Autoclave, Agitator, Water-Cooled Condenser, Circulating Pump, Thermometer, Vacuum Pump, Fritted Glass Delivery Tube, and Pressure Bottle. It also includes the cost of installing a flow meter, Hydrogen Cylinder, Regulator, Safety Valves, Catalyst Hopper, Nutsche Filter, Separatory Funnel, Agitated Mixing Tank, Fractionating Column, Rotary Evaporator, and PLC/DCS Automation. Additionally, investments under CAPEX are also involved in safety systems, including fire suppression and ventilation systems, to ensure the plant meets safety standards. Operating expenses (OPEX) for the production of Phenyl Ethyl Alcohol include the ongoing costs necessary for daily operations. It largely includes the cost of raw materials, labor work, and regular maintenance of equipment to ensure uninterrupted production. Energy consumption, particularly for heating and running heavy machinery, also significantly contributes to operational costs.
This report comprises a thorough value chain evaluation for Phenyl Ethyl Alcohol manufacturing and consists of an in-depth production cost analysis revolving around industrial Phenyl Ethyl Alcohol manufacturing.
The production of Phenyl Ethyl Alcohol involves the process of catalytic hydrogenation of styrene oxide. In this method, styrene oxide is reacted with hydrogen gas in the presence of a hydrogenation catalyst, such as palladium on carbon (Pd/C). The catalyst facilitates the reaction, which results in the formation of Phenyl Ethyl Alcohol. This method is efficient and widely used in the chemical industry for the production of high-purity Phenyl Ethyl Alcohol.
The production of Phenyl Ethyl Alcohol involves the Friedel-Crafts process, where benzene is reacted with ethylene oxide in the presence of aluminium trichloride (AlCl3) as a catalyst. In this process, AlCl3 facilitates the electrophilic substitution reaction between benzene and ethylene oxide, which results in the formation of Phenyl Ethyl Alcohol.
Phenyl ethyl alcohol is a clear, colorless liquid with a pleasant, rose-like floral odor and a slightly sweet taste. It has the molecular formula C8H10O and a molecular weight of 122.16 g/mol. The compound has a melting point of around -26 degree Celsius and a boiling point in the range of 219–221 degree Celsius. Its density ranges from 1.017 to 1.020 g/mL at 20 degree Celsius, and its flash point is 102 degree Celsius. It is only slightly soluble in water but miscible with most organic solvents. Phenyl ethyl alcohol is stable under normal conditions but can be sensitive to light and oxidizing agents, and it is combustible. It is an aromatic primary alcohol that can be oxidized to phenylacetic acid or dehydrogenated to phenylacetaldehyde. It is incompatible with strong acids and oxidizers. It is generally considered nontoxic and non-irritant at low concentrations but can irritate in higher concentrations.
Phenyl Ethyl Alcohol Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this Phenyl Ethyl Alcohol manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Phenyl Ethyl Alcohol manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Phenyl Ethyl Alcohol and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the Phenyl Ethyl Alcohol manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Phenyl Ethyl Alcohol.
Report Features | Details |
---|---|
Report Title | Phenyl Ethyl Alcohol Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, Phenyl Ethyl Alcohol Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Phenyl Ethyl Alcohol Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 Phenyl Ethyl Alcohol Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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