Sodium Percarbonate Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Sodium Percarbonate Manufacturing Plant Project Report: Key Insights and Outline

Sodium Percarbonate Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Sodium percarbonate is an inorganic compound that is used in different industrial applications because of its effective bleaching and cleaning properties. It is used in laundry detergent industry as it works as a non-chlorine bleach. It releases hydrogen peroxide upon dissolution to break down stains and brighten fabrics without damaging colors. It is biodegradable in nature and is found in household cleaning products. It works as a stain remover and disinfectant for multi-surface cleaners, bathroom products, and kitchen sanitizers.

It is also incorporated into machine dishwashing detergents. It is used in aquaculture for water treatment to maintain clean conditions for aquatic life. It controls algae growth and contaminants and finds its applications in agriculture as a disinfectant and algaecide. It is utilized in chemical synthesis as a reagent for oxidation reactions. It is used in oral care products to maintain dental hygiene by removing stains from dentures and teeth. Also, it is employed in environmental applications for odor control at waste treatment facilities.
 

Top 5 Manufacturers of Sodium Percarbonate

• The Procter & Gamble Company
• Merck KGaA
• Evonik Industries AG
• Hodogaya Chemical Co., Ltd.
• Zhejiang Jinke Chemical Co., Ltd.
   

Feedstock for Sodium Percarbonate

The manufacturing of sodium percarbonate uses hydrogen peroxide and sodium carbonate as the first line of raw materials. The fluctuations in the prices of these major feedstock affect the production of sodium percarbonate.

The procurement of hydrogen peroxide is affected by its raw material costs, which include 2-Ethyl Anthraquinone and hydrogen gas, directly impacting hydrogen peroxide pricing. The logistics and transportation costs, because of special requirements for storing and transporting hydrogen peroxide safely, increase overall costs. The usage of advanced production technologies leads to better yield that reduces costs. Also, strict environmental regulations for the usage of modern technologies to reduce CO2 emissions further influence procurement strategies.

The sourcing of sodium carbonate as a raw material is affected by several factors. The costs of primary raw materials like limestone and salt, along with energy prices, affect the procurement of sodium carbonate. Its demand in downstream industries like glass manufacturing, detergents and cleaning products, textiles, paper production, etc., affects its prices and availability. The cost of transportation costs that varies depending on the geographical concentration of production facilities impacts its overall pricing. The instability in the market because of fluctuations in demand and supply, along with government policies that include tariffs and environmental regulations, affects its industrial procurement.
 

Market Drivers for Sodium Percarbonate

The market for sodium percarbonate is driven by several key factors. Its utilization as a sustainable and environmentally friendly alternative to traditional bleaches and disinfectants contributes to its market growth. Its use in detergents, textiles, pulp and paper, and water treatment boosts its market demand. Its application as a fungicide and algaecide further contributes to its demand in the agriculture industry. Its use in dental products because of its mild abrasive properties makes it a popular product in the dental sector. The market for sodium percarbonate is growing in the Asia-Pacific region because of the growing demand for personal care and household cleaning products. The European market is also growing because of growth in the personal care and home care industry. Whereas North America shows growth because of strict water treatment regulations.

The CAPEX for the production of sodium percarbonate includes procurement and installation of specialized equipment. It includes the costs of stainless steel or coated reactors, fluidized bed dryers, high-shear and paddle mixers and pneumatic conveying systems, and screw conveyors. Installation of automated packaging lines and filling machines, safety and control systems such as advanced ventilation, gas detection, and fire suppression systems are also covered in CAPEX. Its OPEX includes recurring costs of raw materials, energy, labor, and facility maintenance. Also, it includes safety and environmental compliance, which includes monitoring and updating safety protocols and waste management practices. The logistics and distribution costs to store, handle, and transport the final product also come under OPEX.
 

Manufacturing Processes

This report comprises a thorough value chain evaluation for Sodium Percarbonate manufacturing and consists of an in-depth production cost analysis revolving around industrial Sodium Percarbonate manufacturing.

• From Dry Sodium Carbonate: The feedstock for this process includes dry sodium carbonate.

The manufacturing process of sodium percarbonate involves treating dry, unpurified anhydrous sodium carbonate with a concentrated hydrogen peroxide solution. In this reaction, the sodium carbonate reacts with hydrogen peroxide, forming granular sodium percarbonate. The process takes place under controlled conditions to ensure optimal yield and product quality.

• From Sodium Carbonate: The feedstock for this process includes hydrogen peroxide and sodium carbonate.

The production of sodium percarbonate involves a crystallization process where sodium carbonate is reacted with hydrogen peroxide at temperatures between 10-20 °C. After this reaction, careful control of the pH is maintained to optimize the conditions for crystallization. Then, stabilizers like magnesium silicate are added to improve product stability, while salting-out agents like sodium chloride facilitate the crystallization process. After this, sodium percarbonate forms and crystallizes from the solution that is collected, washed, and dried for commercial use.
 

Properties of Sodium Percarbonate

Sodium percarbonate has a molecular formula of Na2CO3·1.5H2O2 and a molecular weight of 157.01 g/mol. It is a white, odorless crystalline compound that is highly soluble in water, releasing hydrogen peroxide upon dissolution. It has a density of 2.1 g/cm³ and has a pH of around 10.5. It decomposes upon heating to release oxygen gas and form sodium carbonate and water. It works as a source of hydrogen peroxide in various oxidation reactions and reacts with acids to release hydrogen peroxide. It is considered toxic if ingested and can cause irritation to the skin, eyes, and respiratory system upon contact.

Sodium Percarbonate Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Sodium Percarbonate manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Sodium Percarbonate manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Sodium Percarbonate and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Sodium Percarbonate manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Sodium Percarbonate.
 

Key Insights and Report Highlights

Key Questions Covered in our Sodium Percarbonate Manufacturing Plant Report

• How can the cost of producing Sodium Percarbonate be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Sodium Percarbonate manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Sodium Percarbonate, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Sodium Percarbonate manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Sodium Percarbonate, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Sodium Percarbonate manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Sodium Percarbonate manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Sodium Percarbonate manufacturing?